It is important for an industrial CNC router to have a heavy duty steel frame for several reasons:
Durability- A heavy duty steel frame can withstand the rigors of industrial use, including the high levels of vibration and forces generated during machining operations. This can help to extend the life of the CNC router and reduce maintenance costs. The goal is for the machine to easily handle whatever cutting force you are working with. Cutting a material such as foam will demand a lighter cutting force versus cutting a hard plastic. This gets elaborated in how the machine is cutting, specifically router bit style and depth of cut.
Stability- A heavy duty steel frame provides a stable and rigid foundation for the CNC router, which is critical for maintaining precision and accuracy. This is particularly important for large and complex machining operations, where even small amounts of movement or deformation can affect the quality of the finished parts.
Load capacity- A heavy duty steel frame can support larger and heavier workpieces and cutting tools, which is important for many industrial applications. This can help to increase the productivity and versatility of the CNC router.
Safety- A heavy duty steel frame can provide additional safety and support for the CNC router and its components, which is important in an industrial setting. This can help to prevent accidents and reduce the risk of damage to the machine and surrounding equipment.
Vibrations can have a significant impact on the performance and accuracy of a CNC router, particularly during high-speed machining operations. Some of the ways in which vibrations can affect a CNC router include:
Reduced precision: Vibrations can cause the CNC router to move or “wander” during machining, resulting in inaccuracies and deviations in the finished parts. This can be particularly problematic for intricate or fine details, where even small amounts of movement can have a significant impact on the quality of the finished parts.
Tool breakage- Vibrations can cause cutting tools to break or fail prematurely, which can increase tooling costs and reduce productivity. This can be particularly problematic for brittle or weak tools, or for tools that are being used at the limits of their capabilities.
Machine wear- Vibrations can cause wear and fatigue on the CNC router and its components, including the bearings, spindles, and drives. This can shorten the life of the machine and increase maintenance costs.
Our machines are an all-steel welded frame and oversized at 5,500lbs to provide the most rigid platform for your machining operations. This translates into smoother cuts and less chatter.